Why Choose Our CIP Cleaning System?
1. Fully Automated Cleaning Process
Elimination of manual labor and the risk of human error is one of the many benefits our programmable step-by-step cleaning cycles offer users. Customizable time settings ranging from 1 second up to 99 minutes and 59 seconds and the ability to maintain user defined temperatures up to 99°C add value to every cleaning step.
2. Multi-Stage Cleaning Program
The cleaning program includes, but is not limited to:
- Initial Rinse – Hot water flushing purge of residual product.
- Acid Wash – Removal of inorganic contaminants and mineral deposits.
- Intermediate Rinse – Surface preparation for alkaline cleaning.
- Alkaline Wash – Dissolution of fats, proteins, and organic residues.
- Last washing – Guarantees that all chemical residues are completely removed.
- Sterilization Phase – Uses heat for sterilization, achieving microbial inactivation.
Every stage is tailored for complete internal cleaning and product-contact surface sanitization.
3. Intuitive Control Display
With modern technology, the CIP unit integrates temperature monitoring and automation with real-time tracking. Automation includes:
- Temperature regulation
- Cleaning agent dosing
- Interlocked safety controls
- Auditory notifications for cycle completion
Due to valve misalignment, misalignment of detergent concentration, and incorrectly positioned valves, the entire system stops operations. This way, safety and efficiency is ensured.
4. Improving Sanitary Design and Adaptable Modular Integration
Our stainless steel grade CIP systems are built to avoid corrosions and hi-tech hygienic applications. Furthermore, they seamlessly integrate with existing production lines and support cleaning for:
- Lines for the production of dairy products (milk, yogurt, cheese)
- Plants for beverages (juices, soft drinks, beer)
- Units for food processing (sauces, purees, soups)
- Manufacturing pharmaceutical products
Technical Specifications
| Parameter | Description |
|---|---|
| Temperature Range | Up to 99 °C |
| Time Control | 1 sec – 99 min 59 sec per phase |
| Cleaning Phases | 5–6 programmable stages |
| Material | SUS304/SUS316L Stainless Steel |
| Control System | PLC with HMI Touchscreen Interface |
| Safety Features | Auto shut-off, alarm buzzer, interlocks |
| Optional Features | Air blow system, detergent recovery |
Application Scenarios
1. Dairy Processing
Your pasteurization lines, cheese vats, and yogurt tanks can maintain and conserve pristine sterile and bacteria-free milk. No dismantling needed for the equipment.
2. Beverage Manufacturing
Your product lines from fruit juice to carbonated drinks can utilize the CIP systems to guarantee the pipeline and tanks are flawless for flavor and product safety consistency.
3. Brewery Equipment Cleaning
The fermentation tanks and brewing lines can get rid of left-over yeast, proteins, and hop oils with little to no downtime through batch intervals.
4. High Purity Cleaning for Pharmaceutical Facilities
Automated cleaning in-sensitive areas aids to hi-purity automated cleans, aiding cross-contaminations during GMP (Good Manufacturing Practices) breaches.
Benefits at a Glance
- Closed-loop water treatment systems circulate water to reduce use of chemicals and water
- Fully automated systems eliminate hiring of manual labor.
- Corroding elements are part of external systems, thus for CIP systems, there is no external contamination, increasing equipment life.
- Increased throughput ensures confidence and reliability of product
- Ensures compliance of relevant standards, ensuring consistent product quality.
Frequently Asked Questions (FAQ)
Q1: What size or capacity CIP system do I need?
A: Your business scale alongside maintenance needs dictate what system you need. From our end, we have small scale devices to multi-tank industrial systems which can be tailored to your requirements.
Q2: Is it compatible with my current production line?
A: Yes, with our engineers collaborating on your processing architecture, there will no be gaps in your wiring and structure.
Q3: Can I clean multiple lines or tanks simultaneously?
A: Multi-circuit CIP systems are designed for multi unit cleaning.
Q4: Does it support recovery of cleaning agents?
A: Detergent recovery is one of the features of our systems, allowing for lower operational waste and costs.
Q5: How does it ensure safety during operation?
A: The CIP unit has interlocks and temperature controls alongside alarms, preventing system and manpower errors through incorrect usage.