Key Features of the 22KW High Pressure Homogenizer
Powerful Motor (22KW)
The 22KW motor gives robust rotary kitchen, fine precision control over torque. Consequently, the high productivity motor ensures streamlined operations even in high-stressed applications. These dual-axis motors are equipped with FPGA-based programs for real-time precise control enabling exquisite runtime elasticity, thus catering to hybrid modes of manufacturing inline with supra linear heuristics.
High Processing Capacity (3000 lt/h)
Our homogenizers are ideal for production facilities dealing in high volumes, such as 3000 liters of pharma, dairy or beverages a day. On a global demand scale, we enable unceasing operations for an automat easily outfitted with distributed servo control systems enabling self-regulating performance efficacy far exceeding fundamental flow models.
Voltage & Frequency
In terms of power supply, our 220 volts with 60 Hz frequency fits within most of the nations, alongside flexible options ranging from 110 volts to 600 guiding voracious global power diversity.
Dairy, food processing, pharmaceuticals, and even cosmetics are all industries that can utilize a high-pressure homogenizer. It operates on a variety of products including milk, cream, juices, sauces, cosmetics, and even pharmaceutical emulsions making it one of the most adaptable machines in the production line.
This specific homogenizer is designed to exert high pressure on liquids and emulsions to finely disperse and reduce their particles in size to create uniform and stable products. As a result, the texture, shelf life, and appearance of the products undergo substantial improvements.
High Pressure Homogenizer: Use Cases and Applications
There are numerous industries where one can use a high-pressure homogenizer. Here are a few use cases for the device:
Dairy Milk and Cream Processing
The dairy products market has gained much popularity which leads to an increase in competition. A separated layer of fat and changed texture of products used to be a common problem dairy processors used to face. Consistency ensures smooth and thick texture and proper blending provides creamy and pleasant mouthfeel.
Ice cream
Thin dispersion of fat particles into the ice cream base yields a smoother product full of flavors making it easy to consume while enhancing the texture and creaminess of the ice cream.
Food and Beverage Industry:
Syrups and Juices
High pressure homogenization processing maintains particle uniformity and flavor blending uniformity which prevents any form of separation. This method works best for emulsifying sauces, dressings, juices, smoothies, and even plant-based milks.
Beverage Formulation
It aids in improvement of texture and mouthfeel of drinks by proper distribution of fruit pulp, sweeteners, and emulsifiers.
Pharmaceutical Industry:
Drug Formulation
The high-pressure homogenizer creates fine emulsions or suspensions with the usage of homogenizer which are done in creme, lotion, and liquid medicine formulations. The precision of uniformity enhances emulsions enables improved absorption and efficacy during therapeutic action.
Vaccines and Nutraceutical
Emulsification during the production of vaccines and nutraceuticals demands precision for purposes of stability and bioavailability of the product.
Creams and Lotions
Active ingredients, oils, and water with the aid of machines like homogenizers become emulsified creating a smooth blend which improves product performance aiding in greatly enhancing consumer examination.
Fine Chemicals and Paints
Emulsification for fine chemicals, pigments, and paints requires high pressure homogenizers for a balanced manufacturing process.
Why Select Our 22KW High Pressure Homogenizer?
Outstanding Performance
This inline machine can operate continuously within an industrial setting with a processing capacity of 3000 liters per hour. With this machine, you are able to shift greater volumes of product while optimizing set quality standards.
Tailored to Your Production Needs
Our homogenizer is suitable for both small and large scale operations with power options ranging from 1.5KW up to 55KW.
Lower Production Costs
Though it operates at a higher capacity, the 22KW high pressure homogenizer has been specially designed to streamline energy usage, leading to lower operational costs.
Resilient Components
As the machine is manufactured from quality materials, the components are well-protected from wear and damage leading to decreased downtime.
Quality Emulsions and Suspensions
Our high-pressure homogenizer enables brands to uniformly achieve emulsions and suspensions by offering accurate control over the reduction in particle size guaranteeing the same standard of quality consistency across every batch.
Adaptability
This high-pressure homogenizer is applicable in dairy, food, pharmaceuticals, and even cosmetics. It is customizable to different areas of production while keeping the products uncompromised.
Technical Specifications
- Processing power: 22KW
- Processing capacity: 3000 liters per hour
- Voltage: 220V (60HZ), with options ranging from 110V to 600V
- Pressure range: Up to 2000 bar (depending on application)
- Flow rate: 3000 liters per hour
- Materials: Grade stainless steel for rust resistance and ease to clean
- Weight: [insert weight]
- Dimensions: [Insert dimensions]
- Noise level: Low noise with industrial strength capability
Most Asked Questions (FAQ)
Q1: What industries use high-pressure homogenizers?
A1: These machines are used in almost every industry such as pharmacy, automobile, chemicals, food and beverages, and cosmetics. They are best for situations that need complex blends and mixtures where tiny droplets are evenly spread throughout and the same level of quality is maintained.
Q2: How does high-pressure homogenization work?
A2: By pushing a liquid through a tiny section under very large pressures, you can achieve high-pressure homogenization. Emulsions and suspensions tend to be more stable and have better texture and mouthfeel when they undergo intense shear forces that break down larger particles into finer, uniform particles.
Q3: What power options are available for this model homogenizer?
A3: The homogenizer model provides a range of power options from 1.5KW to 55KW. The 22KW model is ideal for medium to large scale operations.
Q4: Is the homogenizer multifunctional to hot and cold liquids?
A4: The hot and cold high-pressure homogenizers have versatile applications like dairy production and beverage emulsification.
Q5: How often will the user need to service the high-pressure homogenizer?
A5: The overall structure of the high-pressure homogenizer is easy to maintain due to its accessible parts for cleaning and servicing. The parts are made of stainless steel which improves resistance to corrosive damage leading to lower upkeep.
Q6: Are there global operating voltages integrated with this model?
A6: The hot and cold high-pressure homogenizer comes with adjustable voltages of 110V to 600V making it usable in multiple countries.
Buy Your 22KW High Pressure Homogenizer Now!
With our 22KW High Pressure Homogenizer, you can now improve your production with faster and better quality results. This machine is meant for high-volume production as it is equipped with high-end technology to give unmatched results. It also gives an added advantage with ensuring your products are of the best quality possible.